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Moreover, Flexible manufacturing has had a major increase in parts stock levels. Suppliers receive six days worth of orders from Ford via satellite to ensure that suppliers know what will be assembled in the near future and they know what sequence order each truck will be made in ensuring the right parts arrive on time...
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The system is so accurate Ford says 999/1000 trucks started leave the assembly plant in the order they were received.
The goal for Ford is to have three quarters of their 21 North American automotive plants able to perform flexible manufacturing by 2010. Not only does flexible manufacturing plants save Ford millions of dollars but it is also beneficial to employees and managers...
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