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To overcome this, we suggest adding one additional machine ("Add Paste to Cup") from the factory in Guarulhos to reach a overall capacity of 540 units/min and engage two more persons, one to operate the additional machine and one in the "Inspect Carbon Rods"-operation (exhibit alternative II).
The second phase, after the installation of the machines from Guarulhos, has the goal to improve the current production to an extend that:
- Average Downtime shall be reduced by 30%
- The quality of the batteries shall be increased with the long-term objective of eliminating the final electrical output test
To reach this goal, first all the processes in the plant need to be scrutinized...
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Second, problems need to be identified, analyzed and solved in the manner of Kaizen. The third objective is, to implement quality control on the running belt. With these measurements we're converting the factory step by step from a batch process to a JIT production.
The third phase will just be implemented if we're not able to increase the quality of the batteries in the way that the electrical output test can be eliminated...
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